BS 4518 O-ring standard specifications (metric)
I learned much of this information from the Precision Associates website.
About the BS 4518
standard for O-rings
The BS 4518
standard for O-rings is produced by the British Standards Institution. The BS 4518
specification describes 203 O-rings. Each size is designated by a four digit number indicating the O-ring ID in tenths of millimeters followed by a hyphen and two digits indicating the O-ring cross-section, also in tenths of a millimeter.
In contrast to the AS 568 A inch system, the nominal and physical dimensions of metric O-rings match precisely. That is, a 1 mm O-ring will have a cross-section of 1 mm. The space that is being filled must be about 10% to 15% smaller than the cross-section of the O-ring in order for O-ring to seal properly.
Sizes within the BS 4518
standard for O-rings
| Size reference code | Decimal size in millimeters | Decimal size in inches | ||
|---|---|---|---|---|
| Cross-section | ID | Cross-section | ID | |
| 0031-16 | 1.6 mm | 3.1 mm | 0.063 inch | 0.122 inch |
| 0041-16 | 1.6 mm | 4.1 mm | 0.063 inch | 0.161 inch |
| 0051-16 | 1.6 mm | 5.1 mm | 0.063 inch | 0.201 inch |
| 0061-16 | 1.6 mm | 6.1 mm | 0.063 inch | 0.24 inch |
| 0071-16 | 1.6 mm | 7.1 mm | 0.063 inch | 0.28 inch |
| 0081-16 | 1.6 mm | 8.1 mm | 0.063 inch | 0.319 inch |
| 0091-16 | 1.6 mm | 9.1 mm | 0.063 inch | 0.358 inch |
| 0101-16 | 1.6 mm | 10.1 mm | 0.063 inch | 0.398 inch |
| 0111-16 | 1.6 mm | 11.1 mm | 0.063 inch | 0.437 inch |
| 0121-16 | 1.6 mm | 12.1 mm | 0.063 inch | 0.476 inch |
| 0131-16 | 1.6 mm | 13.1 mm | 0.063 inch | 0.516 inch |
| 0141-16 | 1.6 mm | 14.1 mm | 0.063 inch | 0.555 inch |
| 0151-16 | 1.6 mm | 15.1 mm | 0.063 inch | 0.594 inch |
| 0161-16 | 1.6 mm | 16.1 mm | 0.063 inch | 0.634 inch |
| 0171-16 | 1.6 mm | 17.1 mm | 0.063 inch | 0.673 inch |
| 0181-16 | 1.6 mm | 18.1 mm | 0.063 inch | 0.713 inch |
| 0191-16 | 1.6 mm | 19.1 mm | 0.063 inch | 0.752 inch |
| 0221-16 | 1.6 mm | 22.1 mm | 0.063 inch | 0.87 inch |
| 0251-16 | 1.6 mm | 25.1 mm | 0.063 inch | 0.988 inch |
| 0271-16 | 1.6 mm | 27.1 mm | 0.063 inch | 1.067 inch |
| 0291-16 | 1.6 mm | 29.1 mm | 0.063 inch | 1.146 inch |
| 0321-16 | 1.6 mm | 32.1 mm | 0.063 inch | 1.264 inch |
| 0351-16 | 1.6 mm | 35.1 mm | 0.063 inch | 1.382 inch |
| 0371-16 | 1.6 mm | 37.1 mm | 0.063 inch | 1.461 inch |
| 0036-24 | 2.4 mm | 3.6 mm | 0.094 inch | 0.142 inch |
| 0046-24 | 2.4 mm | 4.6 mm | 0.094 inch | 0.181 inch |
| 0056-24 | 2.4 mm | 5.6 mm | 0.094 inch | 0.22 inch |
| 0066-24 | 2.4 mm | 6.6 mm | 0.094 inch | 0.26 inch |
| 0076-24 | 2.4 mm | 7.6 mm | 0.094 inch | 0.299 inch |
| 0086-24 | 2.4 mm | 8.6 mm | 0.094 inch | 0.339 inch |
| 0096-24 | 2.4 mm | 9.6 mm | 0.094 inch | 0.378 inch |
| 0106-24 | 2.4 mm | 10.6 mm | 0.094 inch | 0.417 inch |
| 0116-24 | 2.4 mm | 11.6 mm | 0.094 inch | 0.457 inch |
| 0126-24 | 2.4 mm | 12.6 mm | 0.094 inch | 0.496 inch |
| 0136-24 | 2.4 mm | 13.6 mm | 0.094 inch | 0.535 inch |
| 0146-24 | 2.4 mm | 14.6 mm | 0.094 inch | 0.575 inch |
| 0156-24 | 2.4 mm | 15.6 mm | 0.094 inch | 0.614 inch |
| 0166-24 | 2.4 mm | 16.6 mm | 0.094 inch | 0.654 inch |
| 0176-24 | 2.4 mm | 17.6 mm | 0.094 inch | 0.693 inch |
| 0186-24 | 2.4 mm | 18.6 mm | 0.094 inch | 0.732 inch |
| 0196-24 | 2.4 mm | 19.6 mm | 0.094 inch | 0.772 inch |
| 0206-24 | 2.4 mm | 20.6 mm | 0.094 inch | 0.811 inch |
| 0216-24 | 2.4 mm | 21.6 mm | 0.094 inch | 0.85 inch |
| 0246-24 | 2.4 mm | 24.6 mm | 0.094 inch | 0.969 inch |
| 0276-24 | 2.4 mm | 27.6 mm | 0.094 inch | 1.087 inch |
| 0296-24 | 2.4 mm | 29.6 mm | 0.094 inch | 1.165 inch |
| 0316-24 | 2.4 mm | 31.6 mm | 0.094 inch | 1.244 inch |
| 0346-24 | 2.4 mm | 34.6 mm | 0.094 inch | 1.362 inch |
| 0356-24 | 2.4 mm | 35.6 mm | 0.094 inch | 1.402 inch |
| 0376-24 | 2.4 mm | 37.6 mm | 0.094 inch | 1.48 inch |
| 0396-24 | 2.4 mm | 39.6 mm | 0.094 inch | 1.559 inch |
| 0416-24 | 2.4 mm | 41.6 mm | 0.094 inch | 1.638 inch |
| 0446-24 | 2.4 mm | 44.6 mm | 0.094 inch | 1.756 inch |
| 0456-24 | 2.4 mm | 45.6 mm | 0.094 inch | 1.795 inch |
| 0476-24 | 2.4 mm | 47.6 mm | 0.094 inch | 1.874 inch |
| 0496-24 | 2.4 mm | 49.6 mm | 0.094 inch | 1.953 inch |
| 0516-24 | 2.4 mm | 51.6 mm | 0.094 inch | 2.031 inch |
| 0546-24 | 2.4 mm | 54.6 mm | 0.094 inch | 2.15 inch |
| 0556-24 | 2.4 mm | 55.6 mm | 0.094 inch | 2.189 inch |
| 0576-24 | 2.4 mm | 57.6 mm | 0.094 inch | 2.268 inch |
| 0586-24 | 2.4 mm | 58.6 mm | 0.094 inch | 2.307 inch |
| 0596-24 | 2.4 mm | 59.6 mm | 0.094 inch | 2.346 inch |
| 0616-24 | 2.4 mm | 61.6 mm | 0.094 inch | 2.425 inch |
| 0626-24 | 2.4 mm | 62.6 mm | 0.094 inch | 2.465 inch |
| 0646-24 | 2.4 mm | 64.6 mm | 0.094 inch | 2.543 inch |
| 0676-24 | 2.4 mm | 67.6 mm | 0.094 inch | 2.661 inch |
| 0696-24 | 2.4 mm | 69.6 mm | 0.094 inch | 2.74 inch |
| 0195-30 | 3 mm | 19.5 mm | 0.118 inch | 0.768 inch |
| 0215-30 | 3 mm | 21.5 mm | 0.118 inch | 0.846 inch |
| 0225-30 | 3 mm | 22.5 mm | 0.118 inch | 0.886 inch |
| 0245-30 | 3 mm | 24.5 mm | 0.118 inch | 0.965 inch |
| 0255-30 | 3 mm | 25.5 mm | 0.118 inch | 1.004 inch |
| 0265-30 | 3 mm | 26.5 mm | 0.118 inch | 1.043 inch |
| 0275-30 | 3 mm | 27.5 mm | 0.118 inch | 1.083 inch |
| 0295-30 | 3 mm | 29.5 mm | 0.118 inch | 1.161 inch |
| 0315-30 | 3 mm | 31.5 mm | 0.118 inch | 1.24 inch |
| 0325-30 | 3 mm | 32.5 mm | 0.118 inch | 1.28 inch |
| 0345-30 | 3 mm | 34.5 mm | 0.118 inch | 1.358 inch |
| 0355-30 | 3 mm | 35.5 mm | 0.118 inch | 1.398 inch |
| 0365-30 | 3 mm | 36.5 mm | 0.118 inch | 1.437 inch |
| 0375-30 | 3 mm | 37.5 mm | 0.118 inch | 1.476 inch |
| 0395-30 | 3 mm | 39.5 mm | 0.118 inch | 1.555 inch |
| 0415-30 | 3 mm | 41.5 mm | 0.118 inch | 1.634 inch |
| 0425-30 | 3 mm | 42.5 mm | 0.118 inch | 1.673 inch |
| 0445-30 | 3 mm | 44.5 mm | 0.118 inch | 1.752 inch |
| 0495-30 | 3 mm | 49.5 mm | 0.118 inch | 1.949 inch |
| 0545-30 | 3 mm | 54.5 mm | 0.118 inch | 2.146 inch |
| 0555-30 | 3 mm | 55.5 mm | 0.118 inch | 2.185 inch |
| 0575-30 | 3 mm | 57.5 mm | 0.118 inch | 2.264 inch |
| 0595-30 | 3 mm | 59.5 mm | 0.118 inch | 2.343 inch |
| 0625-30 | 3 mm | 62.5 mm | 0.118 inch | 2.461 inch |
| 0645-30 | 3 mm | 64.5 mm | 0.118 inch | 2.539 inch |
| 0695-30 | 3 mm | 69.5 mm | 0.118 inch | 2.736 inch |
| 0745-30 | 3 mm | 74.5 mm | 0.118 inch | 2.933 inch |
| 0795-30 | 3 mm | 79.5 mm | 0.118 inch | 3.13 inch |
| 0845-30 | 3 mm | 84.5 mm | 0.118 inch | 3.327 inch |
| 0895-30 | 3 mm | 89.5 mm | 0.118 inch | 3.524 inch |
| 0945-30 | 3 mm | 94.5 mm | 0.118 inch | 3.72 inch |
| 0995-30 | 3 mm | 99.5 mm | 0.118 inch | 3.917 inch |
| 1045-30 | 3 mm | 104.5 mm | 0.118 inch | 4.114 inch |
| 1095-30 | 3 mm | 109.5 mm | 0.118 inch | 4.311 inch |
| 1145-30 | 3 mm | 114.5 mm | 0.118 inch | 4.508 inch |
| 1195-30 | 3 mm | 119.5 mm | 0.118 inch | 4.705 inch |
| 1245-30 | 3 mm | 124.5 mm | 0.118 inch | 4.902 inch |
| 1295-30 | 3 mm | 129.5 mm | 0.118 inch | 5.098 inch |
| 1345-30 | 3 mm | 134.5 mm | 0.118 inch | 5.295 inch |
| 1395-30 | 3 mm | 139.5 mm | 0.118 inch | 5.492 inch |
| 1445-30 | 3 mm | 144.5 mm | 0.118 inch | 5.689 inch |
| 1495-30 | 3 mm | 149.5 mm | 0.118 inch | 5.886 inch |
| 1545-30 | 3 mm | 154.5 mm | 0.118 inch | 6.083 inch |
| 1595-30 | 3 mm | 159.5 mm | 0.118 inch | 6.28 inch |
| 1645-30 | 3 mm | 164.5 mm | 0.118 inch | 6.476 inch |
| 1695-30 | 3 mm | 169.5 mm | 0.118 inch | 6.673 inch |
| 1745-30 | 3 mm | 174.5 mm | 0.118 inch | 6.87 inch |
| 1795-30 | 3 mm | 179.5 mm | 0.118 inch | 7.067 inch |
| 1845-30 | 3 mm | 184.5 mm | 0.118 inch | 7.264 inch |
| 1895-30 | 3 mm | 189.5 mm | 0.118 inch | 7.461 inch |
| 1945-30 | 3 mm | 194.5 mm | 0.118 inch | 7.657 inch |
| 1995-30 | 3 mm | 199.5 mm | 0.118 inch | 7.854 inch |
| 2095-30 | 3 mm | 209.5 mm | 0.118 inch | 8.248 inch |
| 2195-30 | 3 mm | 219.5 mm | 0.118 inch | 8.642 inch |
| 2295-30 | 3 mm | 229.5 mm | 0.118 inch | 9.035 inch |
| 2395-30 | 3 mm | 239.5 mm | 0.118 inch | 9.429 inch |
| 2445-30 | 3 mm | 244.5 mm | 0.118 inch | 9.626 inch |
| 2495-30 | 3 mm | 249.5 mm | 0.118 inch | 9.823 inch |
| 0443-57 | 5.7 mm | 44.3 mm | 0.224 inch | 1.744 inch |
| 0453-57 | 5.7 mm | 45.3 mm | 0.224 inch | 1.783 inch |
| 493-57 | 5.7 mm | 49.3 mm | 0.224 inch | 1.941 inch |
| 0523-57 | 5.7 mm | 52.3 mm | 0.224 inch | 2.059 inch |
| 0543-57 | 5.7 mm | 54.3 mm | 0.224 inch | 2.138 inch |
| 0553-57 | 5.7 mm | 55.3 mm | 0.224 inch | 2.177 inch |
| 0593-57 | 5.7 mm | 59.3 mm | 0.224 inch | 2.335 inch |
| 0623-57 | 5.7 mm | 62.3 mm | 0.224 inch | 2.453 inch |
| 0643-57 | 5.7 mm | 64.3 mm | 0.224 inch | 2.531 inch |
| 0693-57 | 5.7 mm | 69.3 mm | 0.224 inch | 2.728 inch |
| 0743-57 | 5.7 mm | 74.3 mm | 0.224 inch | 2.925 inch |
| 0793-57 | 5.7 mm | 79.3 mm | 0.224 inch | 3.122 inch |
| 0843-57 | 5.7 mm | 84.3 mm | 0.224 inch | 3.319 inch |
| 0893-57 | 5.7 mm | 89.3 mm | 0.224 inch | 3.516 inch |
| 0943-57 | 5.7 mm | 94.3 mm | 0.224 inch | 3.713 inch |
| 0993-57 | 5.7 mm | 99.3 mm | 0.224 inch | 3.909 inch |
| 1043-57 | 5.7 mm | 104.3 mm | 0.224 inch | 4.106 inch |
| 1093-57 | 5.7 mm | 109.3 mm | 0.224 inch | 4.303 inch |
| 1143-57 | 5.7 mm | 114.3 mm | 0.224 inch | 4.5 inch |
| 1193-57 | 5.7 mm | 119.3 mm | 0.224 inch | 4.697 inch |
| 1243-57 | 5.7 mm | 124.3 mm | 0.224 inch | 4.894 inch |
| 1293-57 | 5.7 mm | 129.3 mm | 0.224 inch | 5.091 inch |
| 1343-57 | 5.7 mm | 134.3 mm | 0.224 inch | 5.287 inch |
| 1393-57 | 5.7 mm | 139.3 mm | 0.224 inch | 5.484 inch |
| 1443-57 | 5.7 mm | 144.3 mm | 0.224 inch | 5.681 inch |
| 1493-57 | 5.7 mm | 149.3 mm | 0.224 inch | 5.878 inch |
| 1543-57 | 5.7 mm | 154.3 mm | 0.224 inch | 6.075 inch |
| 1593-57 | 5.7 mm | 159.3 mm | 0.224 inch | 6.272 inch |
| 1643-57 | 5.7 mm | 164.3 mm | 0.224 inch | 6.468 inch |
| 1693-57 | 5.7 mm | 169.3 mm | 0.224 inch | 6.665 inch |
| 1743-57 | 5.7 mm | 174.3 mm | 0.224 inch | 6.862 inch |
| 1793-57 | 5.7 mm | 179.3 mm | 0.224 inch | 7.059 inch |
| 1843-57 | 5.7 mm | 184.3 mm | 0.224 inch | 7.256 inch |
| 1893-57 | 5.7 mm | 189.3 mm | 0.224 inch | 7.453 inch |
| 1943-57 | 5.7 mm | 194.3 mm | 0.224 inch | 7.65 inch |
| 1993-57 | 5.7 mm | 199.3 mm | 0.224 inch | 7.846 inch |
| 2093-57 | 5.7 mm | 209.3 mm | 0.224 inch | 8.24 inch |
| 2193-57 | 5.7 mm | 219.3 mm | 0.224 inch | 8.634 inch |
| 2293-57 | 5.7 mm | 229.3 mm | 0.224 inch | 9.028 inch |
| 2393-57 | 5.7 mm | 239.3 mm | 0.224 inch | 9.421 inch |
| 2493-57 | 5.7 mm | 249.3 mm | 0.224 inch | 9.815 inch |
| 2593-57 | 5.7 mm | 259.3 mm | 0.224 inch | 10.21 inch |
| 2693-57 | 5.7 mm | 269.3 mm | 0.224 inch | 10.6 inch |
| 2793-57 | 5.7 mm | 279.3 mm | 0.224 inch | 11 inch |
| 2893-57 | 5.7 mm | 289.3 mm | 0.224 inch | 11.39 inch |
| 2993-57 | 5.7 mm | 299.3 mm | 0.224 inch | 11.783 inch |
| 3093-57 | 5.7 mm | 309.3 mm | 0.224 inch | 12.77 inch |
| 3193-57 | 5.7 mm | 319.3 mm | 0.224 inch | 12.571 inch |
| 3393-57 | 5.7 mm | 339.3 mm | 0.224 inch | 13.358 inch |
| 3593-57 | 5.7 mm | 359.3 mm | 0.224 inch | 14.146 inch |
| 3793-57 | 5.7 mm | 379.3 mm | 0.224 inch | 14.933 inch |
| 3893-57 | 5.7 mm | 389.3 mm | 0.224 inch | 15.327 inch |
| 3993-57 | 5.7 mm | 399.3 mm | 0.224 inch | 15.72 inch |
| 4193-57 | 5.7 mm | 419.3 mm | 0.224 inch | 16.508 inch |
| 4393-57 | 5.7 mm | 439.3 mm | 0.224 inch | 17.295 inch |
| 4593-57 | 5.7 mm | 459.3 mm | 0.224 inch | 18.083 inch |
| 4793-57 | 5.7 mm | 479.3 mm | 0.224 inch | 18.87 inch |
| 4893-57 | 5.7 mm | 489.3 mm | 0.224 inch | 19.264 inch |
| 4993-57 | 5.7 mm | 499.3 mm | 0.224 inch | 19.657 inch |
| 1441-84 | 8.4 mm | 144.1 mm | 0.331 inch | 5.673 inch |
| 1491-84 | 8.4 mm | 149.1 mm | 0.331 inch | 5.87 inch |
| 1541-84 | 8.4 mm | 154.1 mm | 0.331 inch | 6.067 inch |
| 1591-84 | 8.4 mm | 159.1 mm | 0.331 inch | 6.264 inch |
| 1641-84 | 8.4 mm | 164.1 mm | 0.331 inch | 6.461 inch |
| 1691-84 | 8.4 mm | 169.1 mm | 0.331 inch | 6.657 inch |
| 1741-84 | 8.4 mm | 174.1 mm | 0.331 inch | 6.854 inch |
| 1791-84 | 8.4 mm | 179.1 mm | 0.331 inch | 7.051 inch |
| 1841-84 | 8.4 mm | 184.1 mm | 0.331 inch | 7.248 inch |
| 1891-84 | 8.4 mm | 189.1 mm | 0.331 inch | 7.445 inch |
| 1941-84 | 8.4 mm | 194.1 mm | 0.331 inch | 7.642 inch |
| 1991-84 | 8.4 mm | 199.1 mm | 0.331 inch | 7.839 inch |
| 2041-84 | 8.4 mm | 204.1 mm | 0.331 inch | 8.035 inch |
| 2091-84 | 8.4 mm | 209.1 mm | 0.331 inch | 8.232 inch |
| 2191-84 | 8.4 mm | 219.1 mm | 0.331 inch | 8.626 inch |
| 2291-84 | 8.4 mm | 229.1 mm | 0.331 inch | 9.02 inch |
| 2341-84 | 8.4 mm | 234.1 mm | 0.331 inch | 9.217 inch |
| 2391-84 | 8.4 mm | 239.1 mm | 0.331 inch | 9.413 inch |
| 2491-84 | 8.4 mm | 249.1 mm | 0.331 inch | 9.807 inch |