Gregory Bender

Flywheel / ring gear holding tool

Moto Guzzi V700, V7 Special, Ambassador, 850 GT, 850 GT California, Eldorado, and 850 California Police models

Created:

Updated:

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See Moto Guzzi Workshop Manual, MG# 12911801

Duplicate of the original factory tool

MG Cycle sells a duplicate of the original factory tool. Very nice.

Photo courtesy of MG Cycle.

Photo courtesy of MG Cycle.

CAD model of the flywheel / ring gear holding tool

Thanks to Peter Lauterslager for making me aware of his CAD model for making this tool. His CAD files are available on grabcad.com.

CAD model for making a flywheel / ring gear holding tool for Moto Guzzi motorcycles.
CAD model for making a flywheel / ring gear holding tool for Moto Guzzi motorcycles.

Photo courtesy of Peter Lauterslager.

Volkswagen tool

Ray Hale originally suggested using a flywheel lock / flywheel holder for a Volkswagen Beetle. Not as good as the original tool (as it only holds the flywheel in place when the ring gear is fitted), but it works well and is far cheaper. Toss the bolt and nut it comes with. Just slip the hole over one of the protruding studs in the bell housing and the teeth will engage with the ring gear.

These are commonly available from many locations, including:

Photo courtesy of Gregory Bender.

DIY ring gear holder

Thanks to Joe Tokarz for sending me this information via e-mail. In Joe's own words:

Here is an alternative to a store bought ring gear holder. It's made from a scrap piece of 18 inch aluminum.

Photo courtesy of Joe Tokarz.

Place the metal piece behind the ring gear and with a sharp pencil or awl; scribe the locations of the ring gear teeth. Then file out the teeth. Not very scientific but it works.

Photo courtesy of Joe Tokarz.

Through filing and fitting, shape the fit of the teeth and add a curvature across the tops of the teeth so they engage the gear teeth fully.

Use a paper template to locate an accurate location of the stud hole. Place the template in the gear teeth and mark the hole, then transfer that to the holder.

Slip a simple spacer over the stud so the holder can engage the gear teeth.

Photo courtesy of Joe Tokarz.

An oversize nut takes up the space where there are no stud threads. Snug the holder to the stud now the ring gear is steady.

Photo courtesy of Joe Tokarz.